Project Managed Quality Assurance Audit by Caterpillar Inc.

Jason Bresnehan project managed the quality assurance audit undertaken by the Delta Hydraulics' key customer, Caterpillar Inc.

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Project Management - Quality Assurance Audit Undertaken by Caterpillar Inc.

Delta's Hydraulics' largest customer is Caterpillar Inc. Delta supplies hydraulic cylinders and related parts to Caterpillar's hard rock underground mining wheel loader and dump truck range. Customers include Caterpillar's subsidiary companies in Thailand, Singapore, USA and Australia. Customers include OEMs of the underground mining range and service parts distribution centers.

Three senior managers from Caterpillar conducted the audit in Devonport, Tasmania, including a hydraulics engineer, a metallurgist and a procurement specialist representing the global procurement office for the hydraulics segment.

Delta Hydraulics is a world leading manufacturer and innovator of multi-stage telescopic cylinders, industrial single rod hydraulic cylinders, constant velocity telescopic cylinders, long stroke mast cylinders, annular ported double acting telescopic feed cylinders and hydraulic manifolds.

Established in 1975, Delta has a long history of product and manufacturing innovation and has supplied hydraulic cylinders and related products to over 2,000 customers in more than 30 countries, across the industry segments of transport, waste management, mining, power generation, agriculture, aquaculture, defence, construction, earthmoving, energy, food & beverage processing, forestry, oil & gas exploration, smelting & refining, materials handling and ship building.

Delta's sophisticated in-house design, engineering and end-to-end manufacturing capability enables us to provide rapid and flexible design, engineering and manufacture and deliver quality product to our customers whether it is a one-off project or high production volume OEM product.

Evahan Managing Director and Principal Consultant, Jason Bresnehan, led Delta's senior management and engineering team through Evahan's propriety 27 Element QMS Framework to:

  1. Close gaps identified by key supplier Caterpillar Inc, in its May-June 2015 audit. The gaps included documentation and/or processing deficiencies in materials traceability, metals machining, chrome plating, MIG welding, friction welding, chrome finishing, paint and shipment.
  2. Developed all Manuals Policies, Procedures, Work Instructions and created integration with its Manusoft work order (MOB) system, including engineering drawing control and management
  3. Assigned roles for the QMS to key senior management within the organization
RFQ Caterpillar 2
RFQ Caterpillar 2

Project Outcomes and Value Added by Evahan
Evahan achieved the following outcomes for Delta Hydraulics

  • Designed, Developed, Documented, Evaluated and Continuously Improved every aspect of the company's QMS
  • Strengthened the "Quality Culture" at the company
  • Achieved ISO 9001:2015 Certification of its Quality Management System

Looking for a consultant to help you navigate a quality assurance from a key customer? Contact Evahan Managing Director and Principal Consultant Jason Bresnahan to explore how we can support you.